Skip to content
New issue

Have a question about this project? Sign up for a free GitHub account to open an issue and contact its maintainers and the community.

By clicking “Sign up for GitHub”, you agree to our terms of service and privacy statement. We’ll occasionally send you account related emails.

Already on GitHub? Sign in to your account

New enclosure "Push Case" #548

Merged
merged 6 commits into from
Jul 11, 2024
Merged
Show file tree
Hide file tree
Changes from all commits
Commits
File filter

Filter by extension

Filter by extension

Conversations
Failed to load comments.
Loading
Jump to
Jump to file
Failed to load files.
Loading
Diff view
Diff view
Binary file not shown.
Binary file not shown.
Binary file not shown.
Binary file not shown.
Binary file not shown.
130 changes: 130 additions & 0 deletions enclosures/pushcase/README.md
Original file line number Diff line number Diff line change
@@ -0,0 +1,130 @@
# The Push Case

<img src="images/pushcase.png">

## Motivation

The motivation for this design was to get a thin, screwless and good looking enclosure with minimal secondary hardware requirements.

## Characterisics

- No screws needed
- Soldering required
- Mini-HDMI port not accessible
- Removeable memory card accessible
- Data-enabled USB port not accessible

## Hardware restrictions

- Raspberry Pi Zero without pre-installed GPIO pins required.
- Raspberry Pi Camera in smaller "Zero" style version required.

## Secondary hardware requirements

- 40x pins (6mm / 0.04in)
- Soldering iron and solder

## 3D prints and screwless design

Please note that the prints must be accurate in order to fit tightly without screws and for the buttons to perform smoothly. The prints are well tested with a Prusa MK3s (.3mf files attached), Prusament PLA and hardware components from early 2024. With this setup, the enclosure holds strongly together, but can still be opened again with a little effort (although this is not recommended, as it may not hold together as tightly afterwards). Other printers or newer or older hardware may produce results that do not fit and in worst case damage the hardware.

## Known issues

- Bambu Studio Slicer: There is a strange problem when slicing the buttons. A few layers are missing. As a workaround you can use another slicer, e.g. the Prusa Slicer.

## Assembly

### 1. Get all the parts

<img src="images/components.png">

- Raspberry Pi Zero v.1.3
- Waveshare LCD Display (240x240)
- Camera for Raspberry Pi Zero
- 40 pins (6mm / 0.04in, cut them to size if you can only find larger ones)
- Soldering iron and solder (not on picture)
- Soldering support (3D print)
- Top, middle, back and buttons (3D prints)
- Tweezers (if available - not on picture)

### 2. Place the display and the Raspberry Pi on the soldering support

<p float="left">
<img src="images/stack1.png" height="200">
<img src="images/stack2.png" height="200">
<img src="images/stack3.png" height="200">
<img src="images/stack4.png" height="200">
</p>

- Remove the screen protection of the LCD display.
- Place the display face down on the soldering support.
- Place the middle support on the display.
- Place the Raspberry Pi face down on the middle support.

### 3. Solder the pins

<p float="left">
<img src="images/solder1.png" height="180">
<img src="images/solder2.png" height="180">
<img src="images/solder3.png" height="180">
</p>

- Insert the 40 pins with the help of tweezers and push them all the way down.
- Solder the pins (please pay attention not to melt the orange support elements!).
- Optional: Pull out the Raspberry Pi to check that the pins are holding properly after soldering.

### 4. Attach camera

<p float="left">
<img src="images/camera1.png" height="200">
<img src="images/camera2.png" height="200">
<img src="images/camera3.png" height="200">
</p>

- Carefully pull out the camera cable mount (ideally with the support of a tool).
- Plug in the camera cable (it doesn't go very deep).
- Close the camera cable mount to fix the cable.

### 5. Stick on the back part

<p float="left">
<img src="images/camera4.png" height="200">
<img src="images/back1.png" height="200">
<img src="images/back2.png" height="200">
</p>

- Remove the camera protection.
- Bend the camera cable into position (do not use the adhesive tape!).
- Place the back part on the signer, but do not push it in completely yet.
- Align the camera precisely with the help of a tool.
- Push the back part in completely (the camera should fit perfectly and have no more play).

### 6. Stick on the front part

<p float="left">
<img src="images/front1.png" height="140">
<img src="images/front2.png" height="140">
<img src="images/front3.png" height="140">
<img src="images/front4.png" height="140">
</p>

- Remove the soldering support.
- Insert the 3 buttons into the front.
- Press the front completely into the signer (hold the device upside down so that the buttons do not fall out).
- Plug in the thumbstick.

### 7. Flash a MicroSD card

- Please follow the documentation on [SeedSigner.com](https://seedsigner.com).

## Contact

Get in touch if you have any questions or suggestions. Success stories are also welcome. :) You can reach me on [X (@kayth21)](https://x.com/kayth21) and [Telegram (@Kayth_21)](https://t.me/kayth_21).

## Donation

If you like my work and want to honor it, I appreciate any small donation to my Lightning Address [email protected]. But even more important, please consider a donation to the [Seedsigner Development Fund](https://seedsigner.com/donate-now/).

## Shop

You can also get a push case, or a fully assembled SeedSigner, from my store [bitcoin-store.org](https://bitcoin-store.org).
Binary file added enclosures/pushcase/images/back1.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/back2.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/camera1.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/camera2.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/camera3.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/camera4.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/camera5.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/components.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/front1.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/front2.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/front3.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/front4.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/pushcase.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/solder1.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/solder2.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/solder3.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/stack1.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/stack2.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/stack3.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file added enclosures/pushcase/images/stack4.png
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file not shown.
Binary file not shown.
Binary file not shown.
Binary file not shown.
Binary file not shown.
Diff not rendered.
Loading